CYKC Group high-speed steel rolling mill rolls: Have a service life that is 4 times longer than cast iron rolls

CYKC Group is the leading enterprise in the domestic market for high-speed steel (HSS) rolls and roll rings. Its annual production capacity reaches 15,000 tons. Among them, the market share of HSS rolls in China is 70%, and the market share of HSS roll rings is as high as 90%. The company adopts its own independently developed formula (with higher content of Mo, V, and Cr than the industry’s conventional levels) and centrifugal casting technology (outer layer HSS + core ductile iron). The overall service life of its HSS working rolls can reach 4 times that of cast iron rolls, and the single slot steel passing capacity is 3.5 to 5 times that of cast iron rolls. The product performance is improved by more than 30% compared to similar products from abroad and overseas. The usage rate is over 95%, and it is widely used in domestic and foreign steel enterprises, helping customers reduce costs and increase efficiency.

Innovation, craftsmanship, every tiny detail. The ultimate pursuit of manufacturing is the belief that CYKC Group adheres to.

With cutting-edge technological research and advanced manufacturing techniques, CYKC Group provides customers with high-quality products – this is CYKC Group’s unwavering commitment. The spirit of craftsmanship, unwavering; CYKC Group creates higher value for customers.

high-speed steel roll manufacturers

Self-developed formula, achieving outstanding performance

This brand name is the formula independently developed by our company. The content of molybdenum (Mo), vanadium (V), and chromium (Cr) is all higher than the data you listed. Adding these precious alloy elements helps extend the service life of the rolling mill and achieve the best performance. For the advantages brought by each chemical element to the rolling mill, please refer to the attached document “HSS Rolling Mill Composition Characteristics”.

The overall service life of our HSS working rolls can reach 4 times that of cast iron rolls, and the tonnage passed per pass is 3.5 to 5 times that of cast iron rolls. We have been committed to the research and development of HSS rolling mill products for a long time, and the market share of HSS rolling mill products in China alone reaches 70%, while the market share of HSS roll rings is as high as 90%. Therefore, the price we offer you is undoubtedly a highly competitive offer.

rolling mill rolls

Industry-leading, strength testifies

CYKC Group has an annual comprehensive production capacity of 15,000 tons of high-speed steel rolls and roll rings, being the enterprise with the highest market share in the domestic high-speed steel rolls and roll rings market. It is precisely the persistent pursuit of the production process and material research of high-speed steel rolls and roll rings that enables CYKC Group’s high-speed steel rolls and roll ring series to continuously iterate and update, always remaining at the leading level of the industry.

Continuous innovation in materials and processes ensures that CYKC Group’s products have a performance improvement of more than 30% compared to similar products from abroad, with a product usage rate of over 95%, significantly improving the operation rate of steel enterprises, reducing the tonnage of rolls per ton of steel, and reducing energy consumption and worker labor intensity, helping customers reduce costs and increase efficiency.

Professionalism, constantly surpassing

Professionalism is the persistence in upgrading technology and equipment, the pursuit of continuous improvement in product quality, and the implementation of process control in quality management.

To enhance quality, CYKC Grouphas successively invested heavily in introducing advanced production and testing equipment. We have now built 2 casting production lines, 2 heat treatment lines, 2 rolling mill processing lines, and 2 roll ring processing lines. The physical testing center established by the company always adheres to the standards of “the most complete equipment, the optimal function, the highest precision, and the highest personnel quality”, equipped with advanced testing equipment such as direct reading spectrometers, carbon-sulfur automatic analyzers, mobile spectrometers, metallographic microscopes, ultrasonic flaw detectors, universal testing machines, etc., fully ensuring the precise inspection of all physical components of the produced products and purchased raw materials, precise control of product performance, and the ability to customize according to different customer needs.

Centrifugal casting process: Outer layer tough, core strong and resilient

CYKC Group adopts the centrifugal casting process. The outer working layer is HSS. The core is ductile iron. The outer HSS layer provides excellent wear resistance. It also provides excellent thermal hardness. The ductile iron core provides good toughness. This toughness resists impact loads. It also prevents roll breakage.

Based on CYKC Group’s practical experience, for this size of HSS rolls, a 45 mm radial working layer is sufficient. Increasing the working layer thickness will not significantly improve service life. Instead, it will lead to unnecessary cost increases. This judgment is based on a large amount of actual application data from CYKC Group. It reflects our responsibility to customers. It also helps reduce costs and increase efficiency for them.

Quality builds a brand, integrity creates the future

Quality builds a brand, integrity creates the future. Liaoning Chengyue Mineral Products Co., Ltd. provides excellent product performance and first-class service levels to domestic and foreign steel customers. We sincerely hope that our products will make greater contributions to improving the quality and economic benefits of users.

CYKC Group – With the pursuit of excellence in every detail, we will work together with you to create greater value.

FAQ

Q1: Why are the rolls of CYKC Group more durable than those of other manufacturers?

A: They are made with a self-developed formula, containing higher levels of Mo, V, and Cr. The process uses centrifugal casting. The outer layer is HSS. It is wear-resistant and heat-resistant. The core is ductile iron. It is shock-resistant. The lifespan is four times that of cast iron rolls.

Q2: Is a thicker working layer always better?

A: No. Through practical verification, the 45mm diameter rolls of this size are already sufficient. Thicker does not significantly increase the lifespan; instead, it significantly increases the cost.

Q3: How is the supply capacity?

A: We produce 15,000 tons per year. We have 8 production lines including casting, heat treatment, roll processing, and roll ring processing, ensuring stable supply.

Q4: Is there a price advantage?

A: HSS rolls have a 70% market share in China and roll rings have a 90% market share. Our scale advantage brings highly competitive quotations.

Q5: Can it be customized?

A: Yes. The company can achieve customized production according to different customer needs.

E-mail: cykc@cykcgroup.com.cn

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